Authorization service MTU in Ukraine
MADEK is the official partner, system integrator MTU of the Rolls-Royce Power Systems AG concern (Nime) for generator equipment.
MADEK is an official partner and system integrator of MTU, part of Rolls-Royce Power Systems AG (Germany), for generator equipment.
Gas engine plants of the MTU 4000 series provide the highest power in their class. The MTU 4000 series gas generator plants, developed using the latest technologies optimized for maximum performance and low emissions. Providing an economical, reliable, and sustainable energy source, they are ideally suited for various applications, including utilities, industrial manufacturing, hospitals, data centers, and more.
Gas engine plants based on MTU 4000 series engines can operate on a mixture of gases with hydrogen, making them future-ready. They can also be converted to run on 100% hydrogen when it becomes more accessible and economical as a primary fuel. Discover the performance and flexibility of the MTU 4000 series that exceed all expectations.
MTU Series 4000 model range
MTU 8V4000
Output: 1,013 kW Electrical efficiency: 44%
MTU 12V4000
Output: 1,521 kW Electrical efficiency: 44.2%
MTU 16V4000
Output: 2,028 kW Electrical efficiency: 44.3%
MTU 20V4000
Output: 2,547 kW Electrical efficiency: 44.1%
The composition of the main components
of the cogeneration plant
MTU control module
Constant monitoring of all systems of the cogeneration plant
- Industrial PC with color touch screen
- Controls all processes
- Keeps a log of events
- Seamless integration into other systems
- Multi-module system network
- Supports multiple protocols
- Additional remote diagnostics via DSL or ISDN
- Additional SMS/email client integration (fault notifications, daily reporting of all indicators)
The main advantages of gas generators
Operational flexibility.
The significant reduction in nitrogen oxide emissions makes the natural gas generator ideal for independent power producers and combined heat and power generation (cogeneration). With the ability to operate at part load of up to 35% and the quick start option, the operational flexibility of the gas generator is also ideal for balancing power systems. The low level of emissions – 250 mg/Nm³, 500 mg/Nm³, (@5% O2)NOx – is achieved without an external additional catalyst.
Best-in-class specific engine power.
The natural gas generator has an effective engine power of 130 kW/cylinder – the highest specific power in its class thanks to its compact design and small footprint. It provides excellent performance in high temperatures and high humidity for use anywhere in the world and provides 30% more power than its predecessor.
Low costs during the work cycle
All components of a natural gas generator set are tuned for long life and maximum uptime. Long service intervals and easy-to-maintain components mean low maintenance costs. The quick availability of spare parts and low engine oil consumption contribute to lower overall costs, and the life of the cylinder head is potentially equivalent to an overhaul. 
Electrical efficiency to 44,4%.
The natural gas generator achieves an electrical efficiency of up to 44.4%, providing a significant improvement in fuel/energy use at high temperatures. The gas-powered 4000 Series gives you more power in less space while reducing fuel and maintenance costs, specially designed for hot and humid conditions.
Ignition system
Ignition systems for individual cylinders provide the most efficient level of operation for all cylinders, even with variable CH4 content. The ignition system provides information about the state of the spark plugs.
Heat recovery unit
The well-proven design is ideal for a generator set and provides the highest thermal efficiency. The device is fully integrated into the automation concept, is safe and certified (CE).
Generator
Perfectly tuned to the engine and manufactured by well-known manufacturers, the generator ensures a high level of reliability and optimal efficiency.
Digital communication
The system is equipped with a data logger that provides access to digital solutions including remote monitoring, fast and reliable service support and – soon – additional features such as predictive failure prevention and operational optimization.
MIP & MMC automation systems
Engine Interface Panel (MIP) with MTU Standalone Management Module (MMC). The MMC provides all the functions you need to manage your system. All the auxiliary drives required for the CHP system can be controlled from here.
Power supply unit and detonation detection
Cylinder knock detection and control protects the engine from abnormal operating conditions and ensures safe operation even with low-methane natural gas. There is no need for an additional replacement of the cylinder heads prior to overhaul.
System monitoring - at any time
- Drive and control via PLC (programmable logic controller)
- Control and visual display by industrial PC and touch panel with color display
- Visual display of all functional processes and controls
- Numerous additional controls and functions can be integrated (CH4 analysis, gas flow, heat production mode, heat storage, power consumption, etc.)
- Networking of multi-module systems via Ethernet
- Ability to connect to the main control system
- A wide selection of interface protocols (Ethernet, Profibus DP, Modbus RTU, Modbus TCP/IP, Profinet)
- Registration of all fault messages and status in the database
- Additional remote diagnostics via DSL
- Additional integration of the client's SMS/email (notification of malfunctions, daily reporting of all meter readings)
Find out all the technical characteristics of our power generation solutions.
Cogeneration project planning (mini CHP)
Individual consultations for individual solutions
- Help with the planning of your cogeneration plant
- Experience that will help you integrate a cogeneration plant into your business
- Explanation of engine technology, system and individual components
- A proposal with a budget price is in the planning stage
- Design and planning of peripheral systems
- Consultations on service solutions at the project stage
